How Does Wood Age Whiskey?

How Does Wood Age Whiskey?

Curious about the science of barrel aging whiskey? You’re not alone! While this is a tremendously multivarite process, we’ve broken it down to be easily digestible.

It’s important to note that changing the variables we discuss give drastically different outcomes in the final product. Up to 70% of the final flavors and fragrances found in whiskey are formed within the relationship between the new make spirit and the barrel. It is vital that we do our best to understand this relationship in order to make the best product possible.

As technology advances, people look for shortcuts in the process of aging whiskey, such as smaller barrels, different barrel treatments etc. We stick to traditional methods to  create great whiskey – our core mission as a company.


Whiskey barrel science is concerned with a small group of compounds that affect the outcome of whiskey.

  • The first compound to recognize is called Cellulose. This helps to create a tight bond holding the wood together. This compound, however, has very little effect on the whiskey itself.
  • Possibly the most important compound is the Hemicellulose. Upon exposure to extreme temps (284F or more), it begins to break down into wood sugars. This allows for caramelization on the interior surface of the barrel.
  • Lignin is also a very important piece to this puzzle. It’s responsible for the vanilla and spice flavors commonly found in whiskeys. The more a barrel is charred, the more lignin compound yields notes of spice and smoke.
  • Tannins in the fresh wood can be a lot to handle. To rid the oak of some of these extreme tannins, we allow the wood to “season” or dry out. As the process continues, the higher the char of a barrel, the less interaction between spirit and tannin occur.
  • The last compound on our list, wood Lactones, pertains to American oak in particular. American Oak sees higher concentrations of this element than other barrel species. This is responsible for the woody/coconut notes you may experience in some whiskeys. It could also be found in wine that was aged in American oak like Rioja, most famously. Like tannins, the higher the char levels, the less of an impact they have on the spirit aging within the barrel.


There are four main variables to account for during the aging process.

  1. Extraction. As temperatures begin to rise in the summer, the spirit in the barrel warms and expands. This increases the pressure inside the barrel and forces the spirit deep into the porous wood. As the season changes to fall and winter, the temperature and pressure begin to drop. The spirit is forced back out of the wood, bringing these flavor components with it. The more cycles the spirit to goes through, the more flavor will be extracted.
  2. Oxidation is another huge part of flavor enhancement and development. It’s argued that oxidation increases the complexity and intensity of flavors. In large, it is responsible for the fruity, spicy, minty notes sometimes found in some whiskeys. Oxidation, however, needs help from the new make spirit itself to create flavors. These flavor compounds react with the oxygen to create new flavors. The more complex the spirit is before maturation, the more oxidation helps influence these flavors and characteristics as time goes on.
  3. In barrels experience a charring effect, we not only notice addition of flavors, but subtraction of flavors as well. If you’ve ever had a water filter and witnessed the black specks of carbon floating around, there is a similar effect happening inside the charred barrel. Once the spirit enters a charred oak cask, the interior surface begins to act as a charcoal filter. In the case of whiskey, this filter is mainly subtracting sulfides, which causes some unpleasant metallic, gunpowder tastes. Some of these unwanted elements are also subtracted through evaporation over time.
  4. While we can explain much of the science behind it, there is still an element of unpredictability to the whole process that remains a mystery. For instance, you can have two casks filled on the same day, with the same spirit. They could sit next to each other for the duration of their lives in barrel. In the same style barrel, made from the same wood and receiving the same internal treatment, and they will still produce different results. It’s a mystery that has plagued the industry professionals since we first put spirit into barrel. The magic of oak maturation keeps us driven to learn and taste to better understand the unique characters of our spirit in barrel.
Limited Edition American Single Malt Whiskey

More on American Single Malt Whiskey 101 …

What Is American Single Malt?

American single malt is a hot topic in the world of spirits. While a firm definition of what constitutes a whiskey in this category is still fluid, there are some emerging standards.

Malt: Specialty vs Pale?

Wanderback's American single malt whiskey is made from a bespoke mash bill of 100% malted barley grown in the Pacific Northwest.

How Does Wood Age Whiskey?

Curious about the science behind the barrel aging of whiskey? We've made this tremendously multivarite organic chemistry process easy to digest.
Limited Edition American Single Malt Whiskey

We live, laugh, play, dream and enjoy the bounty as we create our whiskey.

Follow us on Insta

Instagram has returned empty data. Please authorize your Instagram account in the plugin settings .

Sign up to receive the latest Wanderback news and information on new releases.

This contact form is deactivated because you refused to accept Google reCaptcha service which is necessary to validate any messages sent by the form.
(503) 305 9261

Sign up to receive the latest Wanderback news and information on new releases.

This contact form is deactivated because you refused to accept Google reCaptcha service which is necessary to validate any messages sent by the form.

Follow Us

Contact Us

(503) 305 9261